Alfmeier Friedrichs & Rath ("AFR") is hiring for an experienced Quality Lab Technician for our D shift. The D shift operates on a rotating 12-hour shift (7 pm-7 am), the shift pattern results in 36 hours one week and 48 hours the next week, resulting in 8 hours of overtime per biweekly pay period.
GOAL SETTING / TASKS: The holder of this position assures the use and implementation of all production procedures and systems, providing the Customer with quality products, on-time delivery, and full satisfaction.
Performs precision measurements on products and associated gauging to verify part conformance to the specification of injection molded components according to requirements detailed on inspection plans.
Follow protocols and procedures for Control of Non-Conforming Product.
Perform visual inspections that meet and exceed Control Plan requirements.
Operates and utilizes hand-held measuring tools (calipers, bore gauge, height stand, etc.) and other measurement equipment as necessary to verify inspection plan requirements.
Documents measurement results and problems on specified forms and/or SPC database and actively participate in problem resolution
Performs first piece measurement of mold startups, shutdowns, and regular shift checks
Identifies and stores retain samples.
Initiates containment for defective components and assists in sorting/inspection activities
Practices 5S principles in all aspects of job responsibilities
Perform measurements on incoming components
Perform Capabilities & MSA studies for new and existing parts
Notify team members (Quality Staff, Molding Staff) of issues with parts being inspected. This includes verbal notification, e-mail notification, and any other information as required
Knowledgeable in Lean Manufacturing principles used by AFR. Including but not limited to Kaizen, Standard Work, Jidoka, 5S, and other elements of lean manufacturing.
Other responsibilities as assigned by the Quality Manager and Quality Team Leader.
Ability to perform repetitive rotation and movement of hands and wrists to work quickly and efficiently
Good eye/hand coordination
Ability to bend, lift and stretch
Ability to observe, receive and otherwise obtain information from all relevant sources
Ability to identify the underlying principles, reasons, or facts of information by breaking down information or data into separate parts
Ability to shift back and forth between two or more activities
Ability to concentrate on a task over a period of time without being distracted
Ability to successfully interface with internal customers, all departments, and all levels of management
Pleasant and tactful approach when dealing with people
Self-motivated and results-oriented
Attention to details
Ability to manage high levels of stress
Regular predictable attendance
Required to be on-site
Measurement completion in a timely manner
High School diploma or GED equivalent
ASQ CQI preferred.
3-5 years of experience in manufacturing operations, preferably injection molding and assembly
3. Knowledge and skills:
Proficient in the use of quality measurement equipment to include micro-view, micrometer, calipers, gauge blocks, dial indicator, basic electronic equipment, pin gages, digital scales, SPC database,
General understanding of SPC techniques
Knowledge of proper measurement techniques
Ability to read and comprehend basic engineering blueprints
Good computer knowledge of Microsoft Windows, word, excel
Good organizational and communication skills
Must be self-motivated and able to work effectively alone
Good communication skills both verbal and written
Good team working skills
Good time management
Additional Salary Information: Salary DOE
About Alfmeier Friedrichs & Rath
Alfmeier Präzision was formed in 1960 in Treuchtlingen Germany by Mr. Walter Alfmeier, and enjoyed significant growth and success under the leadership of his partner Mr. Hans Gebhardt. Mr. Gebhardt’s sons, Markus and Andreas Gebhardt took over the firm in 1993 and have since continued the success and growth of the Alfmeier Group. Alfmeier’s U.S. entity, Alfmeier Corporation was formed in 1994 in Greenville, South Carolina as a wholly owned subsidiary of Alfmeier Präzision. Expanding to the United States was a bold venture for a small company, but necessary to be an effective supplier to the global automotive market. Alfmeier has subsequently established additional facilities in Germany along with new factories in the Czech Republic, Korea, and most recently, China.
Alfmeier Corporation opened its new facility in Greenville, South Carolina in 1994 to initially manufacture parts for the newly launched BMW Z3 Roadster. We concurrently opened an office in Detroit, Michigan to introduce Alfmeier’s products and expertise to other North American automotive manufacturers Alfmeier was well received and was awarded programs on major vehicle platforms including the Chrysler Minivan, ...Ford F Series Pick-up, and GM pickup trucks – three of the highest selling vehicles in the U.S. North American sales increased from $100,000 in 1994 to $100 million in 2019, one third of Alfmeier’s Group of $300 million in annual sales.
The Greenville facility serves as the North American headquarters where products are concepted, developed, validated, and produced. Greenville’s facility started at a modest 25,000 square feet, doubled in size in 1999, and increased to its current 80,000 square feet in 2017.
In 2002, Alfmeier acquired American Components, adding a facility in Monterrey Mexico to the North American locations. The Monterrey facility has since flourished, tripling in size, matching the floorspace in Greenville. Alfmeier Mexico manufactures the same products as Greenville, but also specializes in radio frequency welding of air cells. Alfmeier Mexico utilizes some of Alfmeier’s most sophisticated assembly lines to be one of the most productive sites in the Alfmeier group.
In 2010, Alfmeier and Friedrichs & Rath Inc combined to form Alfmeier Friedrichs & Rath LLC (AFR). The merger added Friedrichs & Rath’s injection molding facility in Anderson South Carolina as a fourth AFR location. Friedrichs & Rath’s Anderson facility provided injection molded product to many of the same customers as Alfmeier, but to customers-provided drawings. The Anderson facility was struggling at the time of the merger, but after five years of improvements was a successful operation. In order to focus more on Alfmeier-designed products, AFR sold the Anderson facility in 2015, retaining the Alfmeier Friedrichs & Rath name.
• Greenville, South Carolina
Headquarters, Product Design and Development, Molding, Assembly of Fluid System and Seating System Products.
• Monterrey Mexico
Manufacturing of Seating Comfort and Fluid System products.
• Troy, Michigan
Technical Sales and Program Management
• 87% Alfmeier Corporation a fully owned subsidiary of the Alfmeier Group
• 13% Friedrichs & Rath Inc.
AFR’s expertise is in the design, development and manufacturing of complex molded assemblies and systems that control fluid flow in vehicles. The majority of our products are for Ford, Tesla, GM, Chrysler, BMW, Mercedes, Hyundai, and other original equipment (OE) vehicle manufacturers. Though we develop and qualify our products through the OE’s, we work and sell the majority of our products to Tier 1 companies – those that sell larger systems directly to the car manufacturers. Our products can be separated into two distinct categories – Fluid System Products and Seating Comfort Products.
Fluid System Products
Fluid system products control fluid flow in cars and trucks and were the foundation of business and growth for both Alfmeier Germany and Alfmeier U.S. They consist of sophisticated plastic assemblies that we design and build to control fluid in passenger cars and light trucks, probably the car that you drive. Our Fluid System Products fall into two groups – Fuel System Products and Engine System Products.
Fuel System Products
AFR and Alfmeier Präzision are recognized as global leaders in the development and manufacturing of components to control gasoline and gasoline vapor in automotive fuel tanks. Though most think their car’s fuel tank is just a simple box, it is actually very complicated and subject to extensive safety, quality, and environmental regulations. Alfmeier develops and manufactures the products needed by our customers to meet the stringent requirements of the car manufacturers and regulatory agencies. Being part of the fuel system, the quality and function of our parts are critical to the safety and function of the vehicle.
Engine System Products
AFR also designs and manufactures plastic devices to control automotive vacuum systems used in power braking and other vehicle systems. Alfmeier produces over 30 million non-return valves across the globe each year used in brake systems in vehicles built by nearly all automotive manufacturers. We also develop and manufacture vacuum enhancers, sensor valves, and other valves used to assure proper vehicle performance.
Seat Comfort Systems
Seat Comfort Systems are components, assemblies, and systems that make your car’s seats more comfortable. They can be as simple as an assembly to provide adjustable support or an increasingly sophisticated pneumatic system that massages you and automatically adjusts as you drive. Alfmeier’s unique Shape Memory Alloy (SMA) valves are smaller, lighter, and use less power than competitive systems which has led to Alfmeier being recognized as a global leader in pneumatic seat comfort systems. In addition to the special valves, Alfmeier manufactures and supplies all the other components needed to make your ride more comfortable including air pumps, air cells, microprocessor controls, and complete seat comfort assemblies.